Analysis on the industry barriers of equipment parts in China
special equipment parts are used in key fields such as petrochemical industry, clean and efficient power generation, engineering and mining machinery, and often operate under extreme special working conditions such as high temperature, high pressure, ultra-low temperature and super corrosion, requiring high performance, high precision and high reliability. Therefore, special equipment parts manufacturing enterprises need to have sufficient technology Manufacturing and quality assurance capabilities to ensure that products meet standard requirements
industry entry barriers
(1) technical barriers
special equipment parts are used in key fields such as petrochemical industry, clean and efficient power generation, engineering and mining machinery. They often operate under extreme special working conditions such as high temperature, high pressure, ultra-low temperature and super corrosion, requiring high performance, high precision and high reliability. Therefore, special equipment parts manufacturing enterprises need to have sufficient technology Manufacturing and quality assurance capabilities to ensure that products meet standard requirements. Special equipment components have many varieties, small batches, special material properties, complex structures and shapes, and involve a variety of manufacturing technologies such as molding, material smelting, heat treatment, nondestructive testing, welding, machining and other complex processes; In addition, the special equipment parts industry is always at the forefront of technological progress. Manufacturers need to master cutting-edge R & D and manufacturing technologies and apply new structures, new materials, new processes and new equipment in a large number. Therefore, there are high technical barriers in this industry, and the enterprises have not declared on the entry goods inspection declaration
(2) certification and licensing barriers
first of all, special equipment parts enterprises have developed a batch of specialization "with outstanding main business, strong competitiveness, good growth and focus on market segments; Little great man rdquo; Enterprises need to pass the strict factory certification of downstream customers to obtain supplier qualification. The scope of certification mainly includes technology research and development ability, production equipment level, key personnel qualifications, quality system, society, environmental management, occupational health and safety and other aspects. Secondly, after reading the spare parts of special equipment, you need to manually dial back some products to be included in the scope of government administrative license, and you must obtain the corresponding license. If engaging in the manufacturing of civil nuclear safety machinery and equipment, it is necessary to obtain the manufacturing license of civil nuclear safety equipment issued by the national nuclear safety administration; To engage in the manufacturing of pressure vessels and components, the special equipment manufacturing license issued by the General Administration of quality supervision, inspection and quarantine is required. Therefore, there are high barriers to certification and licensing in this industry
finally, an important condition for special equipment parts to enter the international market is that the quality system is internationally recognized and has obtained certificates including ISO9001, iso/ts16949 quality system, ASME III nuclear power quality system, etc. Special equipment components require high reliability, and need to be certified by LR, GL, ABS, TUV, DNV and other international institutions for the manufacturing capacity and management system of specific materials and products, and obtain factory approval certificates
(3) experience and talent barrier
special equipment parts need to design and manufacture processes according to customers' drawings and standards, and organize production according to orders. They must strictly meet customers' requirements in terms of quality, delivery time, cost, service, etc. Therefore, production enterprises need to have rich production and operation experience to carry out OTD management in the whole process of each order
first, the manufacturer of special equipment parts must have a team of technical experts with rich experience and expertise, and apply advanced technologies and standards to the R & D, production and quality control of products with specific materials and special structures through independent innovation; Secondly, we need to have a large number of professional and technical workers who have excellent skills, master technical know-how and are familiar with standards. At the same time, because there is no mixing mechanism, the uneven gradient in the whole temperature field is very large. We need to realize the technical points of each link in the product manufacturing process one by one. Therefore, there are high experience and talent barriers in this industry
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